The Whole Plant Intelligent Logistics And Warehousing System

The whole plant intelligent logistics and warehousing system for ​Hunan Zhensheng Aluminum Co., Ltd.Artificial Intelligence

Hunan Zhensheng Aluminum Co., Ltd. Artificial Intelligence Logistics and Storage Systems for Aluminum Finished product.Including: 4 Al overhead
crane, Ground conveyor, Inbound platform, Central control system, Software and Al system.SMaxmum storage capacity is approximately 3400 racks
(approximately 2000 tons). It is able to handle around 400 frame materials per day.

Project Positioning: Customized intelligent warehousing solution tailored for aluminum finished products, focusing on automated storage, transportation, scheduling and digital management of racked aluminum materials. This project solves the pain points of traditional warehousing such as high labor costs, low handling efficiency and limited space utilization, and builds a standardized intelligent storage benchmark for the aluminum profile industry.

一,Core Project Parameters 

- Maximum Storage Capacity: Approximately 3,400 racks, with a total weight of around 2,000 tons

- Daily Handling Capacity: Stable handling of around 400 frame materials per day, realizing continuous and efficient operation

- Core Equipment & System: 4 sets of aluminum overhead cranes, ground conveyor system, inbound platform, central control system, supporting intelligent software and AI scheduling system

- Application Scene: Automatic inbound & outbound of aluminum finished products, precision handling, intelligent storage, inventory statistics and whole-process digital monitoring

二,Core Configuration & Technical Highlights 

1. 4 Sets of Aluminum Overhead Cranes

Customized heavy-duty overhead cranes designed exclusively for aluminum finished product handling, featuring strong load-bearing performance, high operation stability and precise positioning. These cranes realize unmanned automatic grabbing, lifting and transferring of aluminum racks, replacing manual handling, reducing material damage rate and labor intensity, and ensuring the surface integrity of aluminum profiles.

2. Ground Conveyor System

Professional heavy-duty ground conveying line adapted to aluminum rack transportation, with smooth operation, wear resistance and long service life. It realizes orderly and fast transportation of aluminum materials between the inbound platform, storage area and overhead crane working area, forming a closed-loop logistics system and eliminating material backlog and transit delays.

3. Inbound Platform

Specialized inbound docking platform with buffer and positioning functions, realizing smooth and accurate docking between the production line and the warehousing system. It optimizes the material inbound process, improves docking efficiency, and provides a stable foundation for subsequent automatic handling and storage.

4. Central Control System + Intelligent Software & AI System

Integrated central control console paired with industry-specific intelligent warehousing software and AI scheduling algorithm, realizing real-time monitoring, intelligent task assignment, path optimization, automatic inventory counting, fault alarm and data traceability of the entire system. The AI system intelligently adjusts handling strategies according to inventory volume and task priority, greatly improving management efficiency and storage space utilization, and realizing full digital and visual management of aluminum finished products.

三,Project Value & Customer Benefits

- Efficiency Upgrade: Stable daily handling of 400 frames, significantly accelerating material turnover speed and shortening product delivery cycle

- Cost Reduction: Realizes unmanned automated operation, cuts labor and management costs, and reduces aluminum profile damage during handling

- Space Maximization: Large-capacity storage of 3,400 racks/2,000 tons, optimizes three-dimensional space layout and greatly improves warehouse utilization

- Digital Management: Real-time data synchronization and inventory traceability, avoiding stock shortages or overstock, and realizing refined warehousing management

- Reliable Operation: The whole system features stable performance, low failure rate and strong adaptability, meeting the long-term high-load operation needs of aluminum processing enterprises